DP80120-R

DP80120-R

DP80120-R

Category: Plastic Pallets / Heavy Duty Rack Pallets

Specifications
Description
Heavy Plastic Rack Pallet
Code
DP80120-R
Weight
14 Kgs
RM
High-impact Virgin or Recycled HDPE / PP
Static Load
4500 Kgs
Dynamic Load
1250 Kgs
Shelf Load
1000 Kg

High-Load Capacity & Safe Storage: Heavy-Duty Rackable Plastic Pallets

Engineered specifically for high-bay racking systems and automated material handling, rackable plastic pallets deliver maximum operational efficiency through exceptional structural rigidity, runner stability, and uncompromising hygiene standards. By eliminating the risks of splintering, protruding nails, cracking, and deformation common to wooden pallets, they significantly enhance warehouse safety and product integrity.

Key Advantages

  • High Racking Capacity: Reinforced runner profiles and optional integrated steel tubes prevent deflection and sagging, securely supporting high-tonnage loads on open beams.

  • ASRS & Conveyor Compatibility: Strict dimensional consistency guarantees seamless operation across roller conveyors, chain drives, and Automated Storage & Retrieval Systems (ASRS) without jamming.

  • Superior Hygiene & Sanitization: The non-porous, impervious surface resists moisture, bacteria, and mold growth. Suitable for high-pressure washing, steam cleaning, and chemical sanitizers.

  • Exempt from ISPM 15 Regulations: Requires no heat treatment, fumigation, or phytosanitary stamping, facilitating hassle-free international export and customs clearance.

  • Durability & Workplace Safety: Free of sharp edges, splinters, and fasteners, protecting both personnel and packaged goods from damage. Molded from high-impact HDPE or PP for a long service life.

Technical Specifications

Parameter Standard Specifications / Options
Standard Dimensions 800 x 1200 x 150 mm
Material High-impact Virgin or Recycled HDPE / PP
Static Load Capacity 4,500 kg 
Dynamic Load Capacity 1,250 kg
Racking Load Capacity 1,000 kg – 1,500 kg
Entry Type 4-Way Entry (Compatible with forklifts and pallet jacks)
Deck Style Closed/Solid 
Optional Features Internal metal reinforcement bars, safety perimeter rims

 

Target Applications

  • Food & Beverage: Cold storage facilities, temperature-controlled dry storage, and clean processing areas.

  • Pharmaceuticals & Chemicals: Sterile cleanrooms and facilities requiring frequent sanitization and chemical resistance.

  • Logistics & Automated Warehousing: High-density automated racking lines, distribution hubs, and closed-loop pooling networks.

  • Automotive & Heavy Industry: Dense component storage, heavy assembly lines, and inter-plant component transport.

Maximize Your Warehouse Safety and Throughput

Contact our technical sales team for dimension sheets, load-deflection test data, or a customized quotation based on your facility's rack configurations.

Rackable plastic pallets are engineered for heavy-duty, high-bay open-beam racking systems and hygiene-critical environments where deflection resistance, high weight capacity, and exact dimensional consistency are essential.

Below are the primary applications and industry-specific use cases:

1. Food & Beverage Industry

  • Cold Storage & Blast Freezers: Wooden pallets absorb moisture, rot, and become brittle during freeze-thaw cycles. High-density polyethylene (HDPE) rackable pallets maintain structural integrity across temperatures from -30°C to +40°C.

  • Meat, Dairy, and Bakery Facilities: Non-porous surfaces inhibit the growth of bacteria, mold, and fungi. Fully compliant with HACCP, BRC, and IFS standards for hygienic food handling.

  • High-Bay Dry Food Warehousing: Safely supports heavy bulk loads such as flour, sugar, and canned products on elevated beam racks without deflection.

2. Pharmaceutical, Medical & Cosmetics

  • Cleanroom Environments: Generates zero dust, splinters, or loose particles, protecting classified air quality standards.

  • Sterile Storage: Fully resistant to aggressive disinfectants, alcohol-based sterilizers, and steam washdowns, eliminating cross-contamination risks for raw ingredients and finished goods.

3. Automated Warehousing & Logistics (ASRS)

  • Robotic Lines & Conveyor Networks: Strict dimensional tolerances prevent jams in pallet shuttles, vertical lift modules, chain drives, and roller conveyors.

  • Very Narrow Aisle (VNA) High-Bay Racking: Delivers balanced weight distribution and anti-slip runner geometry for turret trucks operating at heights exceeding 10–15 meters.

  • E-Commerce & High-Turnover Distribution: Designed for closed-loop pooling systems, offering a working lifespan of 10+ years under daily cycling without cracking.

4. Chemical & Petrochemical Industry

  • Hazardous & Corrosive Environments: Highly resistant to acids, alkalis, solvents, oils, and chemical spills.

  • IBC Tank & Drum Racking: Easily handles intense, concentrated point loads from 1,000-liter Intermediate Bulk Containers (IBCs) and 200-liter steel drums on open beam racks without bowing.

5. Automotive & Heavy Manufacturing

  • Powertrain & Heavy Castings: Steel-reinforced runner profiles support concentrated loads of 1,000–1,500 kg (engine blocks, transmissions, stamped dies) without sagging on crossbeams.

  • Line-Side Assembly Feeding: Ensures seamless transport and automated interface with pallet trucks, tugger carts, and Automated Guided Vehicles (AGVs).

6. Closed-Loop International Trade

  • Customs & Quarantine Clearance: Fully exempt from ISPM 15 regulations (heat treatment and fumigation certification), eliminating border phytosanitary delays and quarantine risks.